Nomad Tips, Tricks & Installs
Want to install
front lights on your 2005 Nomad 1600?
I wanted some front lights on my Nomad, but I didn't want
a light bar mainly because I didn't want to relocate my
blinkers. Click
here for an instructional page explaining what I did.
On 4/10/2006, I took the lights off due to the bulbs burning
out prematurely. It appears that since there is no shock
absorption for the lights from the forks, the bulbs tend
to burn out frequently.
10/17/2006 - Looks like the problem may be solved. Here are two emails I've received concerning the bulbs burning out prematurely:
Trip,I purchased the same lighting for the front of my Nomad as you and have run into the same issue. Lights burning out. I contacted Custom World International, the manufacturer, and they, without question, are sending out the fix for this issue. They said they are replacing the bulbs with a sealed beam unit. I just spoke with Roger today. Their number for CWI it is 1-888-711-6686. Ask for Richard or Roger. Very nice people. - Vin
Trip, FYI -
Custom World International has agreed to replace the original lights in the Value Accessories billet light bar for the Nomad with a sealed beam unit at no charge. If you call Custom World Intl at 1-888-711-6686 and talk with either Richard or Roger and give them your bike model and let them know that you have had the problem with the bulbs burning out, they will ask that you email your name and address to: richard@cw-intl.com. They are doing this at no charge to the customer. - Tommy

Install Kuryakyn
Bullet lights on the front of your Nomad:
Not having any luck with the previous front lights, I decided to install
some Kuryakyn Silver Bullet lights. Click
here for an instructional page explaining what I did.

Tank Rust Prevention:
To help prevent rust forming in your fuel tank, get into the habit of
filling up your tank before storing your bike in the garage.
Cleaning: Simple
Green is a good cleaning product that can be found at any auto store.
Just spray it on and wash it off to get your Nomad totally clean from
dirt and grime. Use a toothbrush to clean those hard to get to areas.
Also, feel free to use a Q-Tip for cleaning delicate areas of your bike.
Tire Pressure:
Check your tire pressure often. A tire that is low on pressure can wear
out prematurely and cause problems in handling. Check your tire pressure
especially if you are taking a trip to the mountains or where the elevation
is a lot higher. And, don't forget to check your pressure when you get
back.
Install a windshield bag at the
back of your Nomad? That's right. Between the back seat
and license plate is an area perfectly suited for a windshield bag. All
you need is about 15 minutes, metric wrenches and a windshield bag and
you've got a nicely tucked-away storage compartment at the back of your
Nomad. Just take your license plate off and the plastic holder that has
the three bolts running through it. Carefully drill a hole at the back
of the windshield bag to allow the top bolt to go through. Slip the bolt
through the license holder into the back of the bag and bolt on. You can
secure the bag with the top bolt or all three bolts. Once done, you have
an extra storage compartment that's hidden away behind your seat and below
your sissy bar.

Winter Suggestion:
If in the winter, you find yourself not riding your bike as often as you
would like, keep your battery and engine in good running order by starting
up your bike once every two weeks in the wintertime. Long periods of time
sitting in the garage can make a battery weak and possibly gunk up the
carbs. Just start up your bike once every two weeks and let it run for
about 15 minutes or until the cooling fan comes on.
Want a better smelling Helmet?
There are a myriad of things you can spray into your helmet to make it
smell better, but here's something you can do that is easy, safe and will
keep your helmet smelling fresh all the time. Fabric softener sheets...You
know, those little sheets your wife puts in the dryer to help your clothes
to be soft and smell fresh. One brand is called Bounce. Just take a couple
of sheets straight out of the box and place them inside your helmet while
it's being stored. When you ride, take them out and when you store your
helmet, put them in. It's that simple. Your helmet will smell fresh all
the time.
Want to get rid of those small,
pesky scratches on your helmet shield? Ever found yourself
out on the road and noticed some small scratches on your helmet shield.
Drives you crazy sometimes doesn't it? Well, here's something that might
help take the scratches out...toothpaste. Yes, that white, pastie stuff
you bring along to brush your teeth with. Toothpaste rubbed on a helmet
shield can take out all kinds of small scratches. Just use a dry, cotton
cloth and have a little patience.
Waco
Bill's Heel Rest Project. Ever experienced a new kind
of leg cramp? Waco Bill has and he has come up with a likely fix for it.
Click
here to read about it.
Tachometer, Clock and Volt meter for a Nomad. Jan Talmon of the Netherlands has installed a really slick dashboard that includes not only a tachometer, but features a clock and a volt meter. This dash fits right on top of the handlebar mount. After writing to Jan to find out where to buy and cost, this is his response:
Hey Trip,
The dashboard is handcrafted by an old ironworker, he passed away earlier this year, he made a large number of dashboards for my dealer Motorshop De Mammoet.
The dashboard is originally designed for the Nomad 1500, on the 1600 is standard not enough space between the handlebars and the windscreen, I moved my screen about one inch to the front of the bike, I designed and made a pair of stainless steel brackets to realise that.(see the pic) The gauges are from NOVA-MMB Messtechnik GmbH & Co. KG but are included in the set.
The dashboard is available at:
http://www.motorshopdemammoet.com/index.htm (see the end of the homepage for a pic)
Ask Marianne, she is very helpful!
Greetz,
Jan
PS...the link to NOVA-MMB Messetechik:
http://www.nova-mmb.com/novammb.asp?NaviID=1_2_11_1&LNG_ID=DE&Konf_ID=0

The pic on the left is of the spacer Jan used to allow room for the gauges.

Various Tips by Wayne:
Have you ever looked at the left side of the
NOMAD and see that ugly motor mount nut, blackened back at you? If you
have installed Kuryakyn grips, and asked for the old grips back, take
that nice shiny end piece, place it over the nut, and tap it with a rubber
or nylon malet. It makes it look so much nicer. (More chrome, more chrome,
more chrome!) Of course, you could always buy a cover-up from Kawasaki
for $29.95.
For you veterans (and non-veterans who are inclined)
Get a POW/MIA patch. Spray the front side of the patch with Scotch Guard,
twice, once every 12-24 hours (let it dry between coats) Buy some 3m automotive
trim mounting tape at your local automotive store. Cut strips to fit around
the back border of the patch and some strips (I used an X pattern) in
the middle of the patch. Pull the backing off the tape and center it on
the rear fender below the tail light. (I have the red and yellow one on
my NAD.)
Do you have a favorite 5" medal, door knocker,
or whatever? I do. It's the Eagle, Globe and Anchor made of brass. (Have
to keep shining it though) I drilled a hole in the middle, got an 8mm
hex bolt from my favorite Nuts and Bolts shop (Stainless steel) 1½" long.
Took of the right air cover, placed the Eagle, Globe, and Anchor, and
bolted it back on. I used a piece of 1/4" pvc as a spacer between the
globe and cover to keep the bolt from acting as a wheel puller. You do
not have to have much pressure to hold that cover on. If you tighten it
to tight you can pull the anchor out and then you have to glue it back
in or find another interior anchor.
HYDRATE, HYDRATE, HYDRATE. It's summer and you
need to keep hydrated. The only "cup holder" that I found that would not
interfer with the cowling when mounted to the handle bar was the one sold
at www.barefootwillies.com
Various Tips by Nomad Riders:
Subject: Nomad Installs
Name: Michael T. DeFrank
Email: mdefrank@chambersburgpolice.com
Information: I ride an 04 Nomad fi. I changed the air filter system from
stock to K&N on the right side only. So far the machine is running great
without a Power Commander. If your going to try this modification, drive
it for a while before purchasing the Commander or some other brand.
Subject: Nomad Installs
Name: True Spirit
Email: ehhaines@ifox.com
Information: When I lost a bulb in my CWI lights, I went down to
the auto parts store and bought a set of 4 1/2" #4411 sealed
beams and installed them in place of the bulbs. I think that I had
to change the ends of the wires to connect to the sealed beams,
but that was about it. About five bucks each. They have been on
the bike for three years and 30,000 miles, and no problems.
Subject: Nomad Install
Name: Daniel E. Redmon
Email: deredmon@highland.net
Information: If any one installs a Hoppe Quadzilla and need's larger lowers, Sid Finley of Edmonds Enterprises made me a set that fit the curve of my Quadzilla perfectly so he has the template. For them to work, you have to move your Cobra Light Bar forward about and inch and a 1/2 if you have one. Ride safe, Dano
Subject: Nomad Windshield
Name: Jonathan "Madkaw" Larsen
Email: larsenjt@optonline.net
Information: I've had the same problem with buffeting and found
it acceptable to use the rule of thumb for wind shield height adjustment.
Having a friend that knows how to use the smart end of a ruler is
a must! Sit your butt in the seat and find your comfortable riding
position. Then have a friend measure from the ground up to your
nose height. Adjust the top of your windshield to that height and
the filler shield to the lowest setting without hitting the headlight
bucket. You should be set to ride in comfort. Some say that larger
windshield lowers are also good for stopping this problem.
Subject: Nomad Installs
Name: Dennis (Doc) Tooley
Email: dogdoc_77@yahoo.com
Information: If anybody owns a 2005 Nomad 1600cc FI and adds a Cobra
light bar, then none of the after market lowers (larger) will fit
so far. Sid Finley is working on some to fit. By the way the Cobra
bar looks awesome too.
Subject: Nomad Installs
Name: Brad Davison
Email: rcmedic@zianet.com
Information: I installed the Cobra Lightbar from Motorcycle Accessory
Warehouse PN# 08-0664 at $215. The problem was that after I installed
the fairing, might lights on the lightbar could not be adjusted
up enogh to point down the road without hitting the fairing (The
Bullet/Tear drop housing). The fix for me was the offset exhaust
brackets which work quite nicely. Pictures will follow on my website
shortly. J&P Cycles PN# 4400285 Chrome Exhaust Strap Bracket
at $8.99 each X 2
For
the Nomad 1600 are not many options in the aftermarket for a nice
sharp looking radiatorcover, so I decided to let my O.E.M.cover
chromed.
Here by is the result!
I get from Bob (Motorshop De Mammoet, my local dealer here in the
Netherlands) a second stock cover for free, for if there goes anything
wrong with mine.
The chroming costs are € 40,00 so I think that is in USA dollars
57,00 or something.
Greetz, Jan
Subject: Nomad Installs
Name: Bob Shumpert
Email: lrhunter@comcast.net
Information: I wanted to do something different to the rear of my nomad. actually, I wanted to mount lights in the saddlebags but, I thought
"geeze" if I make one wrong cut, I`ve really cost my self big $$ so, I had some chrome pieces laying around then I came up with the idea to
make my own tail light bar using the lights I`d bought. I was pleased with the results and I think they kinda flow with the hard bags.

Subject: Crankcase Breather for 1500 & 1600 Nomad
Parts needed:
- Buy a Drag Specialties Chrome Crankscase Breather filter (3/8") with mounting base (I purchased mine at the local Harley store for $15.95, but it can also be bought at J&P and possibly Kuryakyn. Drag Specialties Part No. DS289515 - website: http://www.dragspecialties.com/fatbook/8/71/5915611 )
- Buy about 4 feet of 7/16" ID rubber hose (you won't use it all, but it's best to have enough than too little) The base of the engine where you'll attach one end of the hose is 1/2" ID. The new filter is 3/8" ID. Buying 7/16" hose will allow you to use for both ends.
- Buy about 3-4 metal clamps
- Buy something to plug the end of the original crankcase hose, must be 1/2" ID. Metal or plastic plug of some sort.
Total cost is about $25.00. Takes about 15-20 minutes of your time.
I attached the filter base at the top of the right engine guard. I had to drill out the hole to a bigger diameter so that the bolt could go through. The bolt is long enough to tighten with the base on it.
I took the old hose off the spicket that comes out from the bottom of the front of the engine and plugged it with a 1/2" metal pin that I had and clamped it. By sealing off this end of the original hose, I don't have to do anything to the air breather end. This way, if I ever wanted to go back to the original setup, I can very easily.
I then placed the new 7/16" hose on the spicket and clamped it. I secured the old hose to the new hose with plastic ties. That way the old hose won't flop around. I then ran the new hose to the chrome mount on the right side of the bike and cut to the desired length. Then, took the new filter and secured and clamped.
Since the filter is elevated from the engine spicket, any oil that gets into the hose while riding, should drain back down into the engine. It is anticipated that no oil will get in the filter itself, due to the fact that there is no vacuum pulling the oil up the hose, like there was when connected to the air cleaner housing.






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